Aday Group has brought over 20 years of production experience to roll forming machine technology, offering a domestic and innovative solution. Contact us for detailed information on machine models, technical specifications, and the installation process.
A roll forming machine is an industrial piece of equipment that transforms galvanized steel strips into C-profiles and other structural profiles using cold forming methods, forming the core production infrastructure of light steel building systems. For construction firms, general contractors, and prefabricated building manufacturers looking to establish their own production facilities, the roll forming machine is a critical investment that reduces production costs, maintains quality at a standard level, and allows capacity to scale in line with the company’s growth.
Developed based on entirely domestic engineering and over 20 years of industry experience, these machines are available as single models in 60, 90, and 140 mm sizes, as well as the Multi model capable of producing all cross-section options. Their modular design enables quick and cost-effective installation and maintenance processes.
With its 8-station configuration, the machine can process up to 800 meters of flat profiles per hour and up to 350 meters of wall, roof, truss, and ceiling elements per hour. This capacity is designed to meet the daily production needs of a medium-sized construction firm in a single shift.
A 5 kWA servo motor and drive system (7 kWA in the Multi model) provides electronic variable speed in both directions and soft-stop capability. This design minimizes material loss and mechanical wear caused by sudden stops, thereby supporting the machine’s long-term lifespan.
An automatic roll uncoiler with a 1.5-ton capacity feeds the strip continuously and in alignment via laser sensor control. It reduces the need for manual intervention, thereby lowering operator dependency.
Real-time production monitoring via temperature and pressure gauges, along with an audible and visual warning system, provides early warnings before malfunctions occur, preventing unplanned downtime.
With a standard 380-volt power connection and a 5 kWA hydraulic pump, it can be installed in any industrial facility without requiring additional infrastructure investment.
Control of the roll forming machine is provided through a user-friendly interface developed with proprietary software infrastructure. This software, comprising automatic production, manual control, reporting, and settings screens, minimizes the risk of operator error while maintaining maximum production efficiency. Thanks to real-time production monitoring and reporting features, plant managers can monitor the production process comprehensively.
The roll forming machine has the capacity to produce all wall, roof, gable, and ceiling elements used in light steel building systems. While single-model machines in 60, 90, and 140 mm profiles are preferred for specialized production in specific cross-sections, the multi-model machine offers the flexibility to produce across all cross-section options, serving a broader product range . This versatility enables production facilities with varying scale and capacity requirements to meet their needs with a single machine.
Investing in a roll forming machine is a viable option for businesses of all sizes that wish to produce light steel structures in-house rather than sourcing them externally. Construction firms looking to establish their own production infrastructure, prefabricated structure manufacturers, and construction contractors, as well as metal fabrication and steel structure businesses aiming to expand their product range, can all utilize this machine efficiently. When combined with the advantages of domestic production, easy access to spare parts, and technical support, the roll forming machine becomes a long-term and reliable production investment.
Aday Group has been realizing reliable construction projects in Turkey and various parts of the world since 2001 with its light steel structure systems, containers, prefabricated buildings, flat packs, tiny houses and Adaypen PVC window solutions.
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